Road marking machine for applying road markings: types and description

2024 Author: Erin Ralphs | [email protected]. Last modified: 2024-02-19 11:42

The first attempts to use road markings were recorded in England (1921). This system is still in use today, ensuring the safety of pedestrians and the orderly movement of vehicles. The marking machine allows you to speed up and facilitate the process of applying signs and lines. Next, consider the types of these devices and the features of their work.

Classification

This type of road equipment belongs to a special type of equipment, divided into classes, depending on the technology used:

1. Scribing machines that apply lines and signs by airless or atmospheric method using paint.
2. Equipment using thermoplastic.
3. Airless units with cold plastic spray as the working element.
4. Scriber with thermal resin extruder.

According to the type of movement, the equipment is divided into self-propelled, manual and trailed models. The mechanical method involves the use of a light and maneuverable marking machine. Despite the small performance indicator, such modifications are best suited fordifficult areas where overall units are not able to drive.

Paint for marking on asph alt

Coloring material is divided into two main categories - paintwork and thermoplastic coating. It should be noted that the airless method makes it possible to use marking components as economically as possible, regardless of their viscosity. At the same time, the applied silhouettes have increased resistance to wear and deformation, along with excellent dirt-repellent properties.

Features of the marking machine are largely determined by the method of spraying the coloring composition and its quality indicators. The main elements of air spray technology include:

• Compressor.
• Spray device.
• Hydrostatic type transmission.

Operation principle

The special technique in question works on the principle of aggregation of compressed air with a coloring composition, which is supplied to the working area using a compressor, divided into three parts. One of them goes to the paint tank, the second stream goes to the pressurized solvent container, and the third stream goes to the gun. The future coating under pressure is crushed and forced out through the spray gun onto the road.

Advantages of this technique:

• Available for all types of unfiltered materials, including AK-511 paint.
• Equipment is reliable and maintainable.
• Affordable price and low operating costs.

The disadvantages of the unit include uneconomical consumption of compressed air and paint.

Airless modification

This category of road equipment consists of the following main elements:

1. Gasoline internal combustion engine.
2. Compressor plant.
3. High pressure hydraulic pump.
4. Cans for paint and balls.
5. Atomizer.

The principle of operation of this type of special equipment is based on the use of pressure with high rates. Injection is carried out using a pump. The coating is fed under a force of about 250 bar into the atomizer and dispersed into the smallest particles, while compressed air does not participate in the process. The dimensions of the applied marking are regulated by changing the nozzles of different calibers.

Manual option

Using a manual road marking machine does not require a highly skilled operator. This is due to the simplicity of the design and operation of the equipment. Light weight and compact dimensions make it possible to use the unit in cramped urban environments.

Technique layout:

• Frame with wheel chassis.
• Internal combustion power unit.
• Steering column.
• Ink material tank.
• Marking device.

Such equipment is operated by airless, transported by hand or self-propelled.

Hyvst marking machine

This company is known for technologySPLM-2000 series. The equipment works according to the airless method of marking the road surface. The unit is assembled on the basis of a piston pump and a gasoline engine. It is allowed to perform work autonomously or with movement in the back of a truck. The equipment is designed for drawing a straight white line and intermittent parts of the marking. Using the rotary wheel, it is possible to apply radii at the required angle, as well as solid lanes and pedestrian crossings.

Dignity:

• High rate of paint application on the road.
• Minimum amount of dust during operation.
• The material is applied to the asph alt with a high pressure gun.
• Marking material does not need to be poured from the factory container.
• The unit can be used for painting curbs, poles, bridges and fences.
• The work gun is removed from the mount if it is necessary to apply paint manually according to the template.
• One pass of the technique provides a pedestrian wide line.
• Democratic price.

Package:

• Piston pump.
• Painting hoses from 1.5 to 15 meters long.
• Two high pressure spray guns.
• A pair of reversible airless nozzles.
• Lubricating oil.

Other manufacturers

Among the manufacturers of road marking machines, the following brands can be distinguished:

1. Graco. American modification, which is improved every year, mastering various technologiesapplying paint and polymer coating. Graco LineLazer machines are well known in the domestic market. A line of four types of machines solves all the problems when using paint for marking on asph alt, playgrounds, pedestrian crossings and other areas.
2. Larius. The Italian model is compressorless, lightweight and easy to manoeuvre.
3. J. Wagner GmbH. The German company has been producing road equipment for more than 30 years. In Russia, the company supplies relatively inexpensive machines that are reliable in marking and easy to operate.
4. MRD-3 - a unit from Tula manufacturers. The speed of the equipment is 15 meters per minute, the principle of operation is airless.
5. SEZ RD-300 – machinery from Saratov. Operates on the basis of a Gazelle car.
6. "Winner A622" from Smolensk designers is a main marking machine. It is capable of applying up to three white lines at the same time, and is also designed for long-term work in high temperatures.
7. The Belarusian company "STiM" produces a whole range of high quality road equipment.

Markup

Compared to paints, plastic counterparts have a third longer service life. The markings applied by the main units are clearly visible in clear weather, but in fog and at night they are not so well visible. Reflection of light is one of the determining factors in the quality of a material. Such properties are imparted to the coating by special components included in the curedpaint AK-511 or polymer coating.

To ensure the reflection of light, the newly applied image of stripes or signs is processed with microscopic balls. Under their own weight, the components are poured into the common layer, where they solidify. The glowing effect is achieved by reflecting the light of car headlights towards the driver.

Notation

The markings on the road surface include the following varieties:

• Solid and double solid line. The crossing of such elements is prohibited, they separate the flows of vehicles traveling in opposite directions.
• Dotted stripe. It also separates the flow of cars, but it is allowed to cross it, subject to other traffic rules.
• Lines drawn transversely. They are mainly designed to regulate the movement of pedestrians. For drivers, this marking is a signaling device for a decrease in speed and special vigilance. The main marking of the transverse type indicates a pedestrian crossing ("zebra").

Pictograms and arrows

Designation on the roads in the form of pictograms suggests the display of features of recognizable objects that require attention. For example, a bike symbol indicates the presence of a bike lane. A similar emblem with a disabled person in a wheelchair indicates parking for people with disabilities.

The thickness of the layer of the area to be painted with markings ranges from 0.8 mm when sprayed and up to 3 mm when coldthermoplastic. The arrows indicate the possible movement of vehicles or pedestrians. They can be single, double or triple. On active and significant tracks, such marking is duplicated by the corresponding sign.

Requirements

It is worth noting that the average service life of the paint marking is six months, while the polymer coating lasts 2-3 times longer. The optimal temperature for applying symbols is considered to be in the range from 20 to 25 degrees Celsius. According to government standards, the width of the markings can exceed the width of no more than 100 millimeters.

Insufficient lighting in parking lots and car parks requires the introduction of reflective components into the applied material. Locations of fire hydrants, fire extinguishers, emergency exits are marked with luminescent or luminous paints.

Finally

Correct road markings in parking spaces must meet certain requirements:

1. The calculation of the dimensions of the cells and the width of the passages is carried out taking into account the possibility of the arrival and departure of the car, as well as the possibility of opening the doors and moving around the parking lot.
2. The norm for the width of the passage is at least 6 meters, taking into account the same parking indicator of 2.5 m.
3. For disabled-driven vehicles, the second figure increases to 3.5 meters.
4. The drawing of lines and other signs should be done with cold plastic, which is more resistant tomechanical stress and abrasion.