2024 Author: Erin Ralphs | [email protected]. Last modified: 2024-02-19 11:42
Scooters today are relevant, popular and practical vehicles. People of various age categories can successfully move on them. For most owners, a scooter is the only means of transportation. Other owners use this technique as entertainment. During the operation of Chinese and Japanese mopeds, various malfunctions may occur. One of the common problems that many have encountered is the missing spark on the scooter. Consider the possible causes and ways to eliminate this trouble.
Often the spark disappears at the most inopportune moment for this, and the driver is saddened by the stalled engine. Especially often, owners of Chinese equipment face a problem.
General diagnostics
If the moped engine stalls, you should first find out why it happened. Indeed, among the main reasons why the engine stalls on the road or refuses to start, only two are the lack of fuel or the inability to ignite the mixture. Often, during the first diagnosis, it turns out that there is gasoline in the tank, and the fuel mixture is supplied tocylinders due to vacuum. And therefore, the blame for everything is that the spark on the scooter disappeared. To verify this, you just need to unscrew the candle from its regular hole in the block head. Then it is inserted into the cap, its end is applied to the motor housing.
Next, start the engine and look at the electrodes. You should also check the element not only for the presence of a spark, but also for the condition of the electrodes. The candle can be dry or wet. If the electrode is wet, then the fault is not the power system and the carburetor, but the lack of a spark. If the spark disappeared on the 4T scooter, the reasons may be different. We will consider the most likely ones below.
Faulty spark plug
This is the simplest reason why there is no spark on the electrodes. Such a nuisance often happens due to the quality of the fuel, as well as due to the presence of various harmful impurities in the composition of domestic gasoline. Because of this, many owners of Chinese technology have lost a spark on a 4T (4-stroke) scooter. How to check if it exists?
To make sure that the candle is out of order, it is necessary to install a new or precisely serviceable part in its place. But there are times when a new one is missing, and there is nowhere to buy it. Then a nail or a piece of wire will help. It is necessary to choose such devices, the diameter of which will be sufficient so that the wire or nail does not fall out of the cap. The element must be inserted into the candle cap, and then it is brought to the engine housing. The approximate distance from the nail to the crankcase should be 7 millimeters.
Next, the crankshaft is scrolled by the startershaft. If the scooter's electrical wiring is fully functional, then a white spark will appear between the nail and the metal case of the motor. This means that the ignition system is working normally, and it is worth replacing the candle. You can try to clean it from soot. So it will work again. But most beginners do it wrong. After such purges, if the spark returns, then for a very short time.
Clean the elements properly
How to clean candles from soot correctly, every owner of motorcycle and automotive equipment should know. Most beginners try to repair parts themselves and then wonder why they don't work.
The main mistake is that the spark escapes to the body of the candle along the soot - it is not a conductor of electricity. The motor cannot be started. Plaque is formed not only on the electrodes, but also on the ceramic insulator. Therefore, it is necessary to clean not only the side, but also the central electrodes, but also the insulator.
Better effect can be achieved if using a sandblaster. If there is none, you can try cleaning with just sand. To do this, you should purchase an electric drill and sand in a bucket. Next, they take a candle and clamp the drill chuck by the thread on the upper part. A large thread is wrapped with tape. Then the part is lowered into the bucket and the tool is launched. After a while, the electrodes and insulator will clear. If the spark is lost for this reason, the scooter spark plug will work properly again.
Checking by appearance
Gooditem must be clean. Only slight soot is allowed on it. However, if the electrodes are melted or black, then there will be no spark. Candles deteriorate from too rich a fuel mixture. If the insulator is white, but there are small black blotches on it and traces of erosion on the electrode, this indicates overheating. This is also evidenced by melted electrodes, an insulator in bubbles. If there are oil deposits on the part, it can be considered defective and it is better to replace it with a new one. Such a simple do-it-yourself scooter repair will help to operate this vehicle again.
Broken wire
This is the second simple reason. This refers to the cord that connects the scooter frame and the engine. This wire and its connections are the second thing to check after the candles. It is imperative to make sure that the conductor is not damaged and its contacts are not oxidized.
Cracks in the candle cap
This reason can also be attributed to simple ones. If the spark on the scooter has disappeared, then the cap should be dismantled, and then its resistance level should be checked. After disconnecting the cap from the wire, take measurements. The probe of the multimeter is inserted into the hole for the candle. The other is attached to the pin to which the wires fit. If the cap is good, the multimeter will show about 5 kOhm. On most modern scooters, the high-voltage wires, spark plug cap and ignition coil are made one-piece.
All these parts are filled with rubber or compound. And so you can testcap, wire and ignition coil in the complex. One of the probes of the device is inserted into the candle hole on the cap. The second is connected to the ignition coil. This is how the resistance on the primary and secondary windings and the high-voltage wire itself are revealed. The primary reading should be between 0.1 ohms and 0.4 ohms.
Resistance secondary - from 6.35 ohms to 9.7 ohms on most scooters. Sometimes the high-voltage wire becomes unusable. To replace it, you need a cable with a metal core. A carbon-filled automotive element will not work for this procedure.
Open circuits
This happens very often, especially on scooters made in China. Breaks in the wires in the ignition system are possible here.
Also, the reason may be oxidized contacts and terminals. Do-it-yourself scooter repair, in this case, consists in checking the integrity of all wires in the ignition system. Also pay attention to the terminals. If the contacts are oxidized or loose, then they should be cleaned and tightened. It will not be superfluous to check the wire that comes from the switch. Make sure the connection is secure and the terminal is clean.
Failure of ignition system components
This is not a common reason. But if the spark on the scooter has disappeared and there are no visible reasons, then it is necessary to test the switch, coil, generator winding. You can check all these devices with the same multimeter. To make sure that the winding and the pulse sensor are working, you need to connect one tester probe to the wire from the sensor, and the second to the engine crankcase.
A normally working impulse sensor has a resistance of about 500 ohms. The resistance of the generator winding is two to three times less. If the multimeter shows infinity, then one of the components is out of order. It should be replaced with a new one. If the value is less than 150-200 ohms, then the problem is in the supply coil, and therefore the spark has disappeared on the scooter. What to do in this situation? Buy a new generator. Such a device is subject to repair, but in the absence of time it is better to simply replace it. Fortunately, the cost of the generator is low.
Switch
Even a beginner will find his location. This is a plastic box with a terminal block. It comes with colored wires. The switch is necessary to control the operation of the ignition system. Both the switch and the ignition coil are made non-separable. If the element is out of order, then the problems can only be solved by replacement. The price of these parts is low - up to 500 rubles. Some workshops have special devices that allow you to test the switch. However, in order not to look for the appropriate services for a long time, the easiest way is to purchase a new switch. In the process of searching for the cause of the failure of the switch, you do not need to listen to "specialists" who claim that the breakdown happened due to driving without a battery. This is an incorrect opinion. The fact is that in modern scooters, the power supply system, as well as the ignition system, do not depend on each other.
Checkingchain to ignition switch
To do this, the tester probe is connected to the wire going from the switch block to the ignition lock.
The key in the lock is turned to the "off" position. The tester should show 0 in this position, and infinity when the lock is on.
Candle gap
Spark plug gap is an important factor for proper engine operation. This parameter plays an important role in the process of spark formation, ignition of the fuel mixture, efficient operation of the scooter in the entire speed range. The gap must be indicated in the documentation for a particular scooter - this parameter may vary among manufacturers. Generally speaking, for most modern four-stroke Chinese and Japanese mopeds, the gap on the spark plugs is from 0.5 to 0.8 millimeters. This setting must be monitored. For this reason, the spark may disappear. She's leaving due to too much clearance.
Fuse box
Many scooter models are equipped with short circuit protection systems. If there is no spark, you need to find the fuse box and check all the elements in it. Fuses blow frequently and need to be replaced. Then the equipment will be back in service.
How not to break the ignition
Someday you will have to cook something on a scooter.
But before using welding, you must disconnect the switch and voltage regulator. Otherwise, these elements are simplyburn.
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